Mechanical equipment "physical examination" essential tools
If we do not feel well, we will go to the hospital for examination and prescription. Regular physical examinations are also carried out to prevent serious diseases. Mechanical equipment also needs regular "physical examination", the industrial field of production equipment types and quantities are large, each production link is linked, each failure of equipment may cause unpredictable losses to the production process and production safety. Therefore, it is very important for mechanical equipment to maintain "physical health".
So how is the mechanical equipment "physical examination"?
The mechanical equipment is composed of driving device, variable speed device, transmission device, working device, braking device, protection device, lubrication system, cooling system and so on. A mechanical equipment is usually composed of hundreds, even thousands of parts, these parts structure, technology complex, high requirements for materials and manufacturing accuracy, processing difficulty is also very great.
In order to ensure the quality of equipment, industrial endoscope detection technology is often used in the process of equipment manufacturing and maintenance, which will not cause damage to parts, but also reflect whether there is a big problem inside the parts. At the same time, it can also monitor the equipment in real time to prevent the adverse consequences caused by product failure.
Industrial endoscopy examination is similar to endoscopy examination such as gastroscopy and tracheoscopy commonly used in hospitals. With the help of special industrial endoscopy, the internal condition can be understood without decompressing the machine. It can be used to detect the main air flow channel parts of the engine, high pressure compressor, turbine wheel blades at all levels, die casting cavities and other parts that are not easy to disassemble and inaccessible to the human eye.
Do you know how to use these tools for mechanical work?
The steel ruler is the simplest length measuring tool. It has four kinds of length: 150,300,500 and 1000mm. Below is a commonly used 150mm steel ruler.
What is the nature of machinery manufacturing
The machinery manufacturing industry consists of seven detailed industry segments, three of which manufacture machinery for specific industries called specialized machinery: agricultural, construction and mining machinery manufacturing, industrial machinery manufacturing, and commercial and service industry machinery manufacturing.
Characteristics of machinery industry
At present, many machinery and equipment industry only understand the promotion method of bidding ranking, and know little about other promotion methods. The cost of bidding promotion is very high, coupled with the rapid rise of enterprise human costs, enterprise promotion costs will continue to soar.
Current situation and development trend of mechanical equipment industry
Machinery industry is a typical discrete manufacturing industry, which is characterized by multi variety and small batch production; There are many kinds of products and complex products. There are many uncertain factors affecting the production process. Emergency orders, equipment failures and other situations often occur, which change the production plan; The manufacturing process is complex, and there are many uncertain factors in the production process. The coordination of the entire production process cannot be guaranteed by experience scheduling. It is difficult to control the process and manage it.
Mechanical equipment manufacturing solutions
According to the characteristics of the mechanical equipment manufacturing industry, provide mechanical equipment manufacturing MES solutions, including: production plan scheduling, process management, data collection, workshop site management, product tracking/logistics, quality control and analysis, equipment management, personnel management and other business modules, seamlessly connect with ERP, realize real-time collection and response of workshop production data, and thoroughly solve the problems of poor workshop information and difficult control, Greatly improve the achievement rate of production plan, shorten the production cycle and improve the production capacity.